Class III malocclusion is defined by a range of craniofacial anomalies, including mandibular prognathism, maxillary retrusion, or a combination of both.^[1,2] This condition, particularly when left untreated, can lead to functional, esthetic, and psychosocial challenges.^[3] While mandibular prognathism often necessitates surgical correction post-growth, maxillary retrusion can frequently be addressed during the growth period using orthopedic interventions.^[4,5]

Among these interventions, reverse pull facemask therapy, first introduced over a century ago, remains one of the most effective approaches for treating maxillary retrusion. This therapy works by applying forward traction to the maxilla, promoting skeletal changes through circummaxillary suture remodeling, and encouraging favorable occlusal relationships.^[6] Clinical studies have consistently demonstrated the efficacy of this method, especially when combined with rapid maxillary expansion (RME) to mobilize sutures and enhance protraction effects.^[7,8]

Despite its efficacy, the success of facemask therapy depends largely on patient compliance.^[9] Prefabricated chin cups, an integral component of facemasks, often fail to provide a customized fit, resulting in skin irritation, discomfort, and reduced compliance. This challenge underscores the need for solutions that improve the comfort and fit of chin cups, thereby supporting adherence to prescribed wear schedules.

This report introduces a straightforward technique for customizing chin cups using PVS, a material widely available in orthodontic offices. By addressing comfort-related issues, this technique enhances patient compliance and optimizes the outcomes of Class III malocclusion treatment.

A 10-year-old female patient presented with a skeletal Class III malocclusion characterized by an orthognathic maxilla and prognathic mandible. The patient exhibited a horizontal growth pattern with an anticlockwise rotated mandible. Dental findings are Angle’s Class III malocclusion with proclined and forwardly placed upper and lower incisors, upper anterior crowding, and a lower dental midline shift to the right by 3 mm. Additionally, mesiopalatally rotated 14, distopalatally rotated 15, and ectopically erupted 23(Figs 1, 2) .

Class III malocclusion presents significant treatment challenges, particularly in growing patients, due to its impact on both functional and esthetic aspects. Patients may experience difficulties in mastication, speech, and overall facial harmony, which can lead to psychosocial stress and reduced quality of life.^[10,11] These challenges underscore the importance of timely and effective intervention to address the complex interplay between skeletal and dental discrepancies.^[12] While facemask therapy is a proven method for correcting maxillary retrusion, its success is closely tied to patient compliance. Prefabricated chin cups, often ill-fitting, can become a major barrier to adherence, leading to suboptimal outcomes.

The customization of chin cups using PVS offers a practical solution to this problem. The described technique not only improves the fit and comfort of the chin cup but also enhances overall appliance stability, supporting better compliance. The use of PVS is particularly advantageous due to its biocompatibility, ease of use, and availability in most orthodontic practices. When used for taking impressions of the chin in the fabrication of customized chin cups, PVS offers several advantages compared to other impression materials such as alginate due to its superior accuracy and detailed reproduction, exceptional dimensional stability, tear resistance, high degree of elastic recovery, controlled setting time, and improved patient comfort. Moreover, unlike alginate, which must be poured immediately to avoid distortion, PVS allows multiple stone casts to be made from a single impression. This is particularly useful in cases where adjustments or refinements to the chin cup design are needed.

This customization technique addresses the limitations of prefabricated facemask chin cups by enhancing their fit and comfort, thus supporting improved dentoskeletal outcomes. The modified approach facilitates forward maxillary movement while minimizing discomfort, ultimately enabling better compliance. The integration of RME with facemask therapy allows for effective skeletal correction, while the customized chin cup improves treatment adherence, ensuring more predictable and favorable results in managing Class III malocclusion. The forward movement of the maxilla, achieved through a combination of RME and facemask therapy, effectively corrects the skeletal discrepancy, while secondary interventions such as fixed appliance therapy ensure optimal dental alignment and occlusion.

Class III malocclusion is particularly complex due to its variability in presentation. Some cases involve mandibular prognathism, maxillary retrusion, or a combination of both, necessitating individualized treatment approaches. ^[13] The early intervention facilitated by this customization technique not only capitalizes on the patient’s growth potential but also minimizes the need for more invasive procedures later.^[14] Moreover, integrating this technique into routine practice highlights the value of patient-centered innovations in achieving compliance and enhancing overall treatment success.

By enhancing patient comfort and compliance, this technique may also support treatment in younger patients with mixed dentition or those with special needs. Integrating these customizations into standard orthodontic practice has the potential to improve outcomes across a variety of treatment modalities. The integration of advanced materials and digital technologies may further enhance the precision and efficacy of customized orthodontic solutions.

This case demonstrates the effectiveness of a straightforward method for customizing chin cups in facemasks used for Class III treatment. By addressing the limitations of prefabricated chin cups, this approach enhances patient comfort, compliance, and treatment outcomes. The customization technique represents a valuable addition to the orthodontic armamentarium, particularly in pediatric cases requiring long-term adherence to treatment protocols.

The authors have declared that no competing interests exist.

No use of AI was reported.

No funding was reported.

PA: conceptualization, clinical management of the patient; GPM and DS: clinical management of the patient, data collection; HS and RP: literature review, manuscript drafting; SKS: manuscript review and editing, supervision.

The data supporting this case report are included within the article. Additional information cannot be shared due to patient confidentiality and ethical considerations.